Your benefits in the spotlight
Advanced features and process advantages
- Fully automatic ultrasonic welder with a very large working area
- Image recognition for detection and correction of weld locations
- Active vertical axis
- Rotational p-axis for angle optimized process results
- Wide range of ultrasonic (US) power
- Ultrasonic welding as cell contacting system for battery applications
- Narrow pitch and deep access due to long, narrow sonotrodes and pattern recognition supported positioning
- Zero gap is performed by touchdown process not by clamping
- Touchdown sensor to avoid damage to sensitive contact components
- Precise and dynamic force control
- Programmable welding maps with multi-interval processes
- Individual parameters per weld
- Flexibility to handle a large variety of products
- Standardized interfaces for line integration
- Automotive accepted process control (PiQC, patented)
Flexibility
- Working area: 374 mm x 883 mm
- Flexible use of the working area, e.g. vacuum clamping
- Maximization of throughput by automation (two/more parallel lanes)
Quality
- Process integrated Quality Control (PiQC): detection of further parameters, e.g. friction behavior, by additional sensor system for 100 % quality monitoring in real time (patented); as option
- Full traceability of all relevant process data
Technical data
Working area
- SW1085: X: 374 mm; Y: 857 mm; Z: 60 mm
- P-rotation: 380°
Mechatronic weldheads
- Weldhead for up to 400W
- Weldhead for up to 1500W
- Rotational p-axis head
- Longitudinal transducer system
- Electronically controlled weld force actuator
- Precise touchdown control (force and speed)
Ultrasonic
- Wide range of US power
- Programmable ultrasonic power output
- Programmable process profiles
Footprint and weight
- SW1085: 880 mm x 1780 mm x 1912 mm, (W x D x H, excl. monitor and light tower), appr. 1800 kg
Video