Heavy Wire Bonder Bondjet BJ985

Bondjet BJ985

Fully Automatic Heavy Wire Wedge Bonder with a large working area

Bondjets BJ985 belongs to the new generation of ultrasonic wedge-wedge bonders developed for the fully automated processing of a wide range of large-sized substrates, chips, automotive applications (e.g. batteries) and other materials. The systems can be used as a fully automatic machine or operated manually. Hesse offers the only available solution on the market of handling wires from 50 μm up to 600 μm** with only one bondhead.

Bondjet BJ985 is characterized by several new features:

  • Optimized pattern recognition (PR)
  • Software features for the growing demand of connectivity and industry 4.0 (e.g. Hesse Bonder Network, remote control of PR, improved MES integration, …)
  • Hesse Assist Tools: load cell, bondtool and wire spool detection, tool calibration without wedge gauge for operator independency

Outstanding features of the new Bondjet BJ985 are the large bonding area of 370 mm x 870 mm, a high drive through and high speed. Hesse GmbH, as technology leader, has designed the only heavy wire bondhead with a non destructive pulltest and a unique transducer integrated sensor for 100 % quality monitoring in real time. A bondhead change from aluminium to copper can be realized within minutes. In addition to a standard configuration Hesse offers automation concepts individually adapted for every application.

Benefits and Features

Advanced features and process advantages

BJ985_Batterie_manuelleBeladung

Telescopic table for manual loading

  • 50 μm – 600 μm** bondhead for Al, Cu, AlCu (2 mil – 24 mil)
  • Improved wire handling: short distance between bondhead and spool
  • Optimized pattern recognition: image capture with new digital image processing and flash
  • Hesse Assist Tools (option):
    • E-Box: patented solution for optimized tool change and programmable alignment marks for cutter, wire guide and bond wedge
    • Automated bondforce calibration; a load cell prevents operating error and ensures robust processes
    • Innovative bondtool detection
    • Wire spool detection
  • Automated bondtool calibration without wedge gauge
  • Precisely programmable bondforce actuator
  • Loop generator for individual loops
  • Wear-free components with Piezo technology
  • Maintenance-free solid state joints
  • Pre-setting of bondheads via EEPROM

Flexibility

  • Working area:
    BJ985: 370 mm x 870 mm
  • Flexible use of the large working area, e.g. vacuum clamping of several 5″ x 7″ standard DCBs
  • Maximization of throughput by automation (two or more parallel lanes)

Quality

BJ985-heavy wire bondhead

Heavy wire bondhead

  • Continuous real time monitoring of wire deformation, transducer current and frequency within programmable control limits
  • Process integrated Quality Control PiQC: detection of further parameters, e.g. friction behavior, by additional sensor system for 100 % quality monitoring in real time (patented); as option
  • Remote pull function on PiQC threshold value for optimized cycle time; up to 30 % save on equipment
  • Integrated, non destructive pulltest for wire and ribbon

Heavy wire bondheads

  • Heavy wire and ribbon bondheads for Al, Cu and AlCu
  • An intelligent bondhead connecting system with integrated memory stores all calibration data and enables bondhead replacement in a few minutes
  • Wire clamp for loop shape control is standard on all bondheads; optionally equipped with non destructive pulltest

Technical Data

Working area

  • BJ985: X: 370 mm; Y: 870 mm; Z: 42 mm
  • P-rotation: 440°

Mechatronic bondhead

  • HBK (Frontcut, Backcut)
  • RBK Ribbon (Frontcut)
  • RBK Copper (Frontcut, Backcut)
    Frequency: 60 kHz*; alternative frequencies available on request

Cutting methods

  • active, passive, air cut (for frontcut)

Wire

  • Al, Cu, AlCu: 50 μm – 600 μm**  (2 mil – 24 mil)

Ribbon

  • Al, Cu, AlCu: 250 μm x 25 μm bis 2000 μm x 400 μm** (Cu: 200 μm)
    (10 mil x 1 mil up to 80 mil x 16 mil)

Ultrasonic

  • Digital ultrasonic generator with PLL (Phase Locked Loop),
    internal frequency resolution <1 Hz
  • Programmable ultrasonic power output

Footprint and weight

  • 880 mm x 1780 mm x 1912 mm (W x D x H, excl. monitor and light tower), appr. 1800 kg

* exact range of frequencies on request
**depending on application and wire

Video