Benefits and Features
Advanced features and process advantages
- Fully automatic ultrasonic welder with the biggest working area in the market
- Image recognition for detection and correction of the weld location
- Active vertical axis
- Rotational p-axis for angle independent process results
- Wide range of US power (for flex PCB up to leadframe applications)
- Narrow pitch and deep access due to long, narrow welding tools and pattern recognition supported positioning
- Touchdown sensor to avoid damage to sensitive contact partner
- Precise and dynamic force control
- Programmable welding maps with multi interval processes
- Individual parameters per spot
- Flexibility to handle a large variety of products
- Standardized interfaces for line integration
- Automotive accepted process control (PiQC, patented)
Flexibility
- Working area: up to 370 mm x 560 mm
- Flexible use of the working area, e.g. vacuum clamping
- Maximization of throughput by automation (two/more parallel lanes)
Quality
- Process integrated Quality Control PiQC: detection of further parameters, e.g. friction behavior, by additional sensor system for 100 % quality monitoring in real time (patented); as option
- Full traceability of all relevant process data
Technical data
Working area
- SW955: X: 305 mm; Y: 410 mm; Z: 42 mm
- SW959: X: 370 mm; Y: 560 mm; Z: 42 mm
Mechatronic weldhead
- Rotational head with 440° p-axis
- Longitudinal transducer system
- Electronically controlled weld force actuator
- Precise touchdown control (force and speed)
Ultrasonic
- Ultrasonic power up to 200W
- Programmable ultrasonic power output
- Programmable process profiles
Footprint and weight
- SW955: 740 mm x 1484 mm x 1912 mm, ca. 1150 kg
- SW959: 805 mm x 1634 mm x 1912 mm, ca. 1300 kg