Benefits and Features
Advanced features and process advantages
- Fully automatic ultrasonic welder with the biggest working area in the market
- Image recognition for detection and correction of the weld location
- Active vertical axis
- Wide range of US power (for flex PCB up to leadframe applications)
- Narrow pitch and deep access due to long, narrow welding tools and pattern recognition supported positioning
- Touchdown sensor to avoid damage to sensitive contact partner
- Precise and dynamic force control
- Programmable welding maps with multi interval processes
- Individual parameters per spot
- Flexibility to handle a large variety of products
- Standardized interfaces for line integration
- Automotive accepted process control (PiQC, patented)
Flexibility
- Working area: 374 mm x 883 mm
- Flexible use of the working area, e.g. vacuum clamping
- Maximization of throughput by automation (two/more parallel lanes)
Quality
- Process integrated Quality Control PiQC: detection of further parameters, e.g. friction behavior, by additional sensor system for 100 % quality monitoring in real time (patented); as option
- Full traceability of all relevant process data
Technical data
Working area
- SW1185: X: 374 mm; Y: 883 mm; Z: 60 mm
Mechatronic weldhead
- Longitudinal transducer system
- Electronically controlled weld force actuator
- Precise touchdown control (force and speed)
Ultrasonic
- Wide range of US power (up to 1500W)
- Programmable ultrasonic power output
- Programmable process profiles
Footprint and weight
- SW1185: 880 mm x 1780 mm x 1912 mm, (W x D x H, excl. monitor and light tower), appr. 1800 kg